Lexan Hurricane Panels: A Complete Guide

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Lexan is one of the most recognized brand names in hurricane protection — but many homeowners are not sure exactly what it means or how Lexan panels compare to other storm protection options. This guide covers everything you need to know about Lexan hurricane panels for coastal NC and SC homes.

What Is Lexan?

Lexan is a brand name for polycarbonate sheeting manufactured by SABIC (formerly GE Plastics). It is the same material used in bulletproof glass, aerospace visors, and riot shields. In the hurricane protection industry, the term Lexan panels refers to clear polycarbonate storm panels that use the same track-and-bolt installation system as aluminum storm panels — but are transparent rather than opaque.

How Are They Different From Standard Clear Panels?

Not all clear storm panels are Lexan. Generic polycarbonate panels vary in thickness, UV stabilization, and impact rating. True Lexan panels use GE-formulated resin with enhanced UV inhibitors that resist yellowing over time — a common problem with lesser polycarbonate products exposed to the Carolina coast sun. When purchasing clear storm panels, it is worth confirming whether you are getting genuine Lexan or a generic polycarbonate alternative.

Impact and Wind Load Ratings

Quality Lexan hurricane panels are typically rated to DP-50 or higher when properly installed in their track system. This meets the design pressure requirements for most NC and SC coastal locations. Like aluminum panels, the complete system — panel plus track plus anchoring — must be tested and certified together. American Hurricane Shutters uses only track systems and panels with matching certifications.

Key Advantages of Lexan Panels

Natural light: Unlike aluminum panels, Lexan allows natural light into your home during storm preparation.
Lighter weight: Lexan panels are lighter than comparable aluminum panels, making them easier to handle during deployment.
HOA compatibility: Many HOAs in coastal communities prefer or require transparent panels to maintain visual consistency.
UV protection: Quality Lexan panels filter UV light, protecting interior furnishings during extended panel deployment.

Limitations to Know

Cost: Lexan panels cost more than aluminum panels — typically $12 to $20 per square foot installed versus $8 to $12 for aluminum.
Scratch sensitivity: Polycarbonate scratches more easily than aluminum. Use only soft cloths and mild soap for cleaning.
Storage: Like aluminum panels, Lexan panels require off-season storage.

Are Lexan Panels Right for You?

Lexan panels are an excellent choice if you want the affordability of storm panels combined with the ability to maintain light in your home during storm preparation. They are particularly popular in HOA communities, condominiums, and historic properties where opaque aluminum panels are not permitted.

American Hurricane Shutters installs certified Lexan and polycarbonate storm panel systems across coastal NC and SC. Call (910) 256-1288 for a free estimate.

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