The shutter box, an integral component of rolldown hurricane shutters, is a housing unit that stores the shutter when it is not in use. This article will delve into the intricacies of the shutter box, its function, construction, and relevance in the context of rolldown hurricane shutters.
As part of a broader glossary on rolldown hurricane shutters, this article aims to provide a comprehensive understanding of the shutter box, its role in the overall shutter system, and its importance in protecting properties from hurricane damage. We will explore the various aspects of the shutter box, from its design and materials to its installation and maintenance.
Understanding Rolldown Hurricane Shutters
Rolldown hurricane shutters, also known as roll-up or rolling shutters, are protective barriers installed over windows and doors to shield properties from the devastating effects of hurricanes. They are typically made from high-strength materials like aluminum or steel and are designed to withstand high wind speeds and flying debris.
The primary components of rolldown hurricane shutters include the shutter slats, the side tracks, the shutter box, and the operating mechanism. Each of these components plays a crucial role in the functioning of the shutter system, with the shutter box being the focus of this article.
Components of Rolldown Hurricane Shutters
The shutter slats are the sections that make up the actual barrier of the shutter system. They are designed to interlock with each other when the shutter is rolled down, providing a solid and impenetrable shield against hurricane winds and debris.
The side tracks guide the movement of the shutter slats as they are rolled up or down. They ensure that the shutter moves smoothly and aligns correctly with the window or door it is protecting. The side tracks are typically made from the same material as the shutter slats to ensure uniform strength and durability.
Function of the Shutter Box
The shutter box, also known as the housing or roll tube, is the component that stores the shutter slats when they are not in use. It is typically installed above the window or door and is designed to blend in with the exterior of the building for aesthetic purposes.
When the shutter is rolled up, the slats are neatly coiled inside the shutter box, protecting them from exposure to the elements and potential damage. The shutter box also conceals the operating mechanism of the shutter system, adding to the overall sleek and unobtrusive design of rolldown hurricane shutters.
Design and Materials of the Shutter Box
The design of the shutter box is crucial to the overall performance and durability of the rolldown hurricane shutter system. It needs to be robust enough to protect the shutter slats and operating mechanism, yet sleek enough to blend in with the building’s exterior.
The shutter box is typically rectangular in shape and is designed to fit snugly above the window or door. It is usually made from the same material as the shutter slats and side tracks, most commonly aluminum or steel, to ensure uniform strength and durability.
Aluminum Shutter Boxes
Aluminum is a popular choice for shutter boxes due to its strength, durability, and lightweight properties. It is resistant to corrosion, making it an excellent choice for properties in coastal areas where saltwater exposure can cause significant damage.
Aluminum shutter boxes are also easy to install and require minimal maintenance, making them a cost-effective option for many property owners. They can be painted or powder-coated in a variety of colors to match the exterior of the building, enhancing the aesthetic appeal of the shutter system.
Steel Shutter Boxes
Steel shutter boxes offer superior strength and durability, making them an excellent choice for properties in areas prone to severe hurricanes. They are designed to withstand high wind speeds and flying debris, providing maximum protection for the shutter slats and operating mechanism.
However, steel shutter boxes are heavier than their aluminum counterparts and may require additional support during installation. They are also more susceptible to corrosion, especially in coastal areas, and may require regular maintenance to prevent rusting and ensure their longevity.
Installation of the Shutter Box
The installation of the shutter box is a critical step in the setup of a rolldown hurricane shutter system. It needs to be securely fastened above the window or door to ensure the smooth operation of the shutter and to prevent damage during a hurricane.
The installation process involves attaching the shutter box to the exterior wall, aligning it with the window or door, and securing it with screws or bolts. The shutter slats and operating mechanism are then installed inside the shutter box, and the side tracks are attached to the sides of the window or door.
Professional Installation
Professional installation of the shutter box is highly recommended to ensure its proper functioning and durability. Professionals have the necessary tools and expertise to install the shutter box securely and correctly, ensuring that it can withstand the forces of a hurricane.
They can also provide valuable advice on the best location for the shutter box, the most suitable materials for your property, and the necessary maintenance procedures to keep your shutter system in optimal condition.
DIY Installation
While it is possible to install the shutter box yourself, it is a complex task that requires a good understanding of the shutter system and the ability to work with tools and heavy materials. It is important to follow the manufacturer’s instructions carefully and to take safety precautions to prevent accidents.
If you choose to install the shutter box yourself, make sure to check the alignment of the box with the window or door, secure it firmly to the wall, and test the operation of the shutter system before finalizing the installation.
Maintenance of the Shutter Box
Maintenance of the shutter box is essential to ensure the longevity and effectiveness of the rolldown hurricane shutter system. Regular cleaning, inspection, and repair can prevent damage and ensure that the shutter system is ready to protect your property when a hurricane strikes.
The maintenance procedures for the shutter box include cleaning the exterior to remove dirt and debris, inspecting the interior for signs of damage or wear, lubricating the operating mechanism to ensure smooth operation, and repairing or replacing any damaged parts.
Cleaning the Shutter Box
Cleaning the exterior of the shutter box can prevent the buildup of dirt and debris that can interfere with the operation of the shutter system. It is recommended to clean the shutter box at least once a year, or more frequently if your property is in a dusty or coastal area.
Use a soft brush or cloth and a mild detergent to clean the shutter box, and rinse it with clean water. Avoid using harsh chemicals or abrasive materials that can damage the surface of the box. Make sure to dry the box thoroughly after cleaning to prevent moisture buildup and potential corrosion.
Inspecting and Repairing the Shutter Box
Regular inspection of the shutter box can help identify any signs of damage or wear that could affect the operation of the shutter system. Look for cracks, dents, or signs of corrosion on the exterior of the box, and check the interior for any damage to the shutter slats or operating mechanism.
If you find any damage, it is important to repair or replace the affected parts as soon as possible to prevent further damage. Consult a professional if you are unsure about the extent of the damage or the necessary repair procedures.
Conclusion
The shutter box is a vital component of the rolldown hurricane shutter system, providing a protective housing for the shutter slats and operating mechanism. Its design, materials, installation, and maintenance all contribute to the effectiveness and durability of the shutter system.
Understanding the role and importance of the shutter box can help property owners make informed decisions about the selection, installation, and maintenance of their rolldown hurricane shutters. With proper care and maintenance, the shutter box can ensure the longevity of the shutter system and provide maximum protection for your property against the devastating effects of hurricanes.