Mastering Homemade Hurricane Shutters in New Bern

For residents of New Bern, the threat of hurricanes is a reality that demands preparation and resilience. Protecting your home from the ravages of high winds and flying debris is crucial, and one effective measure is the installation of hurricane shutters. While commercial options abound, there’s a growing interest in homemade hurricane shutters for their cost-effectiveness and personalization. This article delves into the essentials of crafting hurricane shutters at home, emphasizing the importance of understanding design pressure and customizing solutions to your specific needs.

The Basics of Hurricane Shutters

Before embarking on a DIY project for hurricane shutters, it’s vital to grasp what they are and why they’re indispensable for homes in hurricane-prone areas. Hurricane shutters are barriers designed to protect windows and doors from the destructive forces of storms, including high winds and flying debris. They come in various styles, each with its advantages and considerations.

Types of Hurricane Shutters

Commercially available hurricane shutters include roll-down, accordion, and panel systems, among others. Each type offers different levels of protection, ease of installation, and aesthetic appeal. Understanding these options can inspire your homemade solutions, allowing you to tailor your shutters to your home’s specific needs and architectural style.

For instance, panel shutters, made from materials like steel or aluminum, are straightforward in design and can inspire similar DIY versions using sturdy, lightweight materials. On the other hand, roll-down shutters, which are more complex, might influence homeowners to seek simpler, more manageable homemade alternatives.

Materials for Homemade Shutters

Choosing the right materials is critical in constructing effective homemade hurricane shutters. Plywood is a popular choice due to its availability and cost-effectiveness. However, it’s essential to select marine-grade plywood for its superior resistance to moisture and decay. Other materials, such as polycarbonate panels, offer lightweight and transparent alternatives, providing both protection and the ability to let light in during a storm.

Regardless of the material chosen, the key is ensuring it can withstand the high winds and debris impact expected during a hurricane. This consideration leads us to the concept of design pressure, a critical factor in the engineering of hurricane shutters.

Understanding Design Pressure in Hurricane Shutters

Design pressure refers to the calculated force that wind and debris can exert on a structure during a hurricane. This calculation is crucial for ensuring that homemade hurricane shutters can protect your home effectively without succumbing to the storm’s forces.

Calculating Design Pressure for Your Shutters

To calculate the design pressure for your shutters, you’ll need to consider several factors, including the wind speed in your area, the size and shape of your windows, and the orientation of your home. This calculation can seem daunting, but numerous online resources and calculators can simplify the process, guiding you to a shutter design that meets the specific needs of your home in New Bern.

It’s also advisable to consult local building codes and standards, which can provide guidelines on the minimum design pressure requirements for hurricane shutters. Adhering to these standards not only ensures your shutters’ effectiveness but also their compliance with local regulations.

Customizing Shutters to Your Home’s Needs

Once you’ve determined the design pressure requirements for your shutters, the next step is customization. This process involves tailoring the size, shape, and mounting method of your shutters to fit each window and door precisely. Customization is where homemade shutters shine, allowing for a perfect fit that commercial options might not offer.

For example, if your home features windows with unique shapes or sizes, commercial shutters may not provide adequate protection or might require costly customization. By taking the DIY route, you can design and build shutters that match the exact dimensions and aesthetic of your home, ensuring maximum protection and visual harmony.

Step-by-Step Guide to Making Homemade Hurricane Shutters

Creating homemade hurricane shutters involves careful planning, precise measurement, and diligent construction. Here’s a step-by-step overview of the process, from initial design to installation.

Design and Planning

The first step in creating homemade hurricane shutters is designing a solution that meets the specific needs of your home. This stage involves calculating the design pressure, as discussed earlier, and deciding on the type of shutters you wish to create. Detailed plans, including measurements and materials, will serve as your blueprint throughout the construction process.

During the planning phase, consider the aesthetics of your shutters. While protection is the primary goal, you also want your shutters to complement your home’s appearance. Think about color, finish, and overall design to ensure your shutters enhance your home’s curb appeal.

Construction and Assembly

With your plans in hand, the next step is constructing your shutters. This phase requires precision and attention to detail, as accurate cuts and assembly are crucial for the shutters’ effectiveness and durability. Depending on the materials you’ve chosen, you may need tools such as saws, drills, and fasteners.

As you build your shutters, consider the mounting system. Whether you opt for permanent mounts or a removable system, ensure it’s robust enough to hold your shutters in place during a hurricane. This consideration is vital for the shutters’ performance and your home’s safety.

Installation and Testing

The final step is installing your homemade hurricane shutters on your windows and doors. This process involves securing the shutters to your home’s exterior, ensuring a tight fit that leaves no room for wind or debris penetration. After installation, it’s wise to test your shutters under various conditions to identify any potential issues or adjustments needed.

Regular maintenance, including checking for wear and tear and ensuring all fasteners and mounts are secure, will keep your shutters ready for the next hurricane season. By taking these steps, you can rest assured that your homemade hurricane shutters will protect your home in New Bern for years to come.

Enhancing Durability with Proper Maintenance

Ensuring the longevity and effectiveness of your homemade hurricane shutters require regular maintenance. By following a few simple steps, you can enhance the durability of your shutters and prolong their lifespan.

Inspection and Cleaning

Regularly inspect your shutters for any signs of damage, such as cracks, warping, or loose components. Addressing these issues promptly can prevent further damage and ensure your shutters are ready for the next storm. Additionally, clean your shutters regularly to remove dirt, debris, and salt buildup, especially if you live in a coastal area.

Weatherproofing and Sealing

Applying a weatherproof sealant to your shutters can help protect them from moisture, UV rays, and other environmental factors that can degrade their materials over time. Ensure that all seams, edges, and mounting points are properly sealed to prevent water infiltration and maintain the structural integrity of your shutters.

Hardware Maintenance

Check the hardware components of your shutters, such as hinges, locks, and fasteners, for any signs of wear or corrosion. Lubricate moving parts regularly to prevent rust and ensure smooth operation during storm preparations. Replace any damaged or worn hardware to maintain the security and functionality of your shutters.

By incorporating these maintenance practices into your routine, you can extend the lifespan of your homemade hurricane shutters and keep them in optimal condition to protect your home when the next hurricane season arrives.


Creating homemade hurricane shutters is a rewarding project that can enhance your home’s safety and resilience against storms. By understanding the importance of design pressure, selecting the right materials, customizing your shutters to your home’s specific needs, and maintaining them properly, you can craft effective barriers against the destructive forces of hurricanes. With careful planning, precise construction, and diligent maintenance, your DIY hurricane shutters will stand as a testament to your commitment to protecting your home and loved ones.

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